Scan System and Inbound Logistics: A Success Story in the Automation and Optimization of Logistics Processes at EDEKA Using Industrial Image Processing and AI

The Digitalization of Returnable Packaging Management: Challenges and Solutions
EDEKA faced significant challenges in managing returnable packaging, including the manual collection and counting of EPS crates. These processes were not only time-consuming but also prone to errors. Moreover, the lack of effective control led to significant loss of crates, as many were sold on the black market, negatively impacting logistics efficiency and cost management.
To address these issues, EDEKA implemented the Scan System solution for automated counting and tracking of EPS crates, enhancing transparency and operational efficiency. The AI-powered counting system reduced human error and provided real-time tracking of returnable packaging, improving logistics and inventory accuracy. This transition to an automated solution significantly minimized crate loss and streamlined the entire process, resulting in reduced operational costs.
EDEKA’s innovative use of Scan System for inbound logistics has not only improved crate management but has also enhanced the entire supply chain’s effectiveness.
Tom Naumann“The biggest advantage from our perspective is that the mixed roll containers/pallets are counted in no time, significantly relieving our staff.”
Auditor, EDEKA
Detailed Insight into Edge.ScanGate

Hardware and Software Platform for Capturing Reusable Folding Boxes
- Camera: Capture of image data for later evaluation and analysis
- Area Lighting: Ensures optimal illumination of the containers to be captured
- Industrial PC: Evaluation unit and core of the software solution
- Almost 100% recognition accuracy through the use of artificial intelligence
- Recognition of 18 different types of containers
Edge.Trace - Track and Trace Solution for Seamless Traceability
- Detailed Statistics for controlling logistics processes
- Flexible web access to image data and statistics from anywhere
- Efficient tracking for inbound logistics, ensuring high-quality control in warehouse operations

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