IFCO Crate Counting – Automated Reusable Container Tracking
Keep your supply chains in sight – in real time.
Counting System for IFCO Crates: Real-Time Detection with AI
The IFCO-Count counting system detects all IFCO crates automatically during pass-through – with AI-powered image processing, type recognition, and seamless myIFCO Recollect integration. IFCO reusable container tracking in real time.
- ✔ Increased cost efficiency
- ✔ Accelerated logistics processes
- ✔ Optimized staff deployment
- ✔ Maximum data accuracy
- ✔ Complete traceability
- ✔ Improved customer satisfaction
Expert article: Optimizing goods receipt with scan systems →
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IFCO Reusable Container Tracking: Our Counting System Optimizes Your Processes
The IFCO-Count counting system goes beyond simple counting – with IFCO type recognition, color detection, and direct myIFCO Recollect integration.
- ✔ Detection of all IFCO RPCs
- ✔ Type recognition via Deep Learning and 2D codes
- ✔ Color detection of crates
- ✔ myIFCO Recollect integration via SAP
- ✔ Interactive HMI for quick inspections
- ✔ Customized report generation
- ✔ Fastest counting system on the market
- ✔ Pallet carrier detection (Euro pallet, CHEP, etc.)
We Customize the System to Your Needs
Our counting system for IFCO crates offers you the flexibility to tailor it to your specific requirements using pre-configured modules and building blocks. Benefit from a customized IFCO crate counting solution without lengthy development cycles – simple, efficient, and ready to deploy.
Hardware
- ✔ One-sided inspection or all-around checking on all four sides? We make it possible
- ✔ Integrate sensors for 3D volume measurement or RFID technology as needed
- ✔ Specialized lighting concept for foil wrapping or fast-moving objects
Workflow Customization
- ✔ Implementation of custom inspection and validation rules
- ✔ Integration of handheld scanners for manual re-checking
- ✔ Synchronization of the system with your delivery notes
Interfaces
- ✔ Development of tailored interfaces for integration with your IT infrastructure
- ✔ Real-time data transfer and synchronization with your systems
- ✔ Data export and import in various formats
More Solutions for IFCO & Latest Developments
Urs WinkelmannAdapting the ScanGate to our specific requirements was a journey for both sides, whose goals only became clear during the course of implementation. It was all the more important for us that PixelEdge understood our specific needs and the particularities of our processes and our situation as a service provider for a major pool operator.
Operations Manager, Gebinde Logistik Center AG
IFCO-Count – Let's Get Technical
Camera
- ✔ State-of-the-art 105 MP camera technology for maximum accuracy
- ✔ Standard market scanners are limited to 20 megapixels
- ✔ Multiple cameras can be installed on each side
Scan Area
- ✔ Large-area detection up to 3.00 x 2.40 meters
- ✔ Minimum distance to pallet under 0.5 meters
- ✔ Code recognition in continuous motion
Artificial Intelligence
- ✔ AI-powered system for unlimited applications
- ✔ System that adapts to your needs
- ✔ Object recognition through foil wrapping
ScanGate Advantages
- ✔ No expensive Deep Learning license fees required
- ✔ Pre-assembled system saves integration time
- ✔ Flexible system avoids costly retrofits
Frequently Asked Questions About the IFCO Crate Counting System
What are IFCO crates and why is automated counting worthwhile? +
IFCO crates are the reusable plastic containers (RPCs) of the IFCO system – the industry standard for fresh produce logistics in retail and food service. The IFCO-Count counting system detects all IFCO crates automatically during pass-through, enabling precise IFCO reusable container tracking. This reduces shrinkage, automates inventory, and creates transparency in returnable management – without any manual counting.
How does the IFCO-Count counting system work? +
IFCO-Count uses high-resolution cameras (over 100 megapixels) and AI-powered image processing. As items pass through the gate, all IFCO crates are automatically detected and counted – including type recognition via Deep Learning and 2D codes as well as color detection. Data is transmitted directly to myIFCO Recollect or your ERP/WMS. IFCO-Count is the fastest counting system on the market.
Does the system recognize different IFCO types and colors? +
Yes, the counting system recognizes all IFCO RPCs (Reusable Plastic Containers) and supports type recognition as well as color detection. This means different IFCO variants can not only be counted but also distinguished by type and color. Additionally, pallet carriers such as Euro pallets and CHEP are detected.
How does the myIFCO Recollect integration work? +
IFCO-Count can be connected directly to myIFCO Recollect via a SAP interface. Counting data flows in real time into the IFCO system, enabling seamless IFCO reusable container tracking. Additional connections to ERP, WMS, and other logistics systems are possible – without media breaks.
Who is the IFCO-Count counting system suitable for? +
The solution is designed for companies working with IFCO reusable containers – from the food industry and retail to warehouse and distribution centers as well as wash depots. Businesses with high crate volumes, requirements for IFCO reusable container tracking, or myIFCO Recollect integration especially benefit. The system is scalable and used by mid-sized companies through to large logistics service providers.
When is the counting gate the right choice, and when is the app better? +
The permanently installed IFCO-Count gate is ideal when you have a fixed pass-through point – such as a goods receipt gate or loading dock – and need to continuously capture high crate volumes. The gates are particularly effective when automated conveyor systems are in use, such as in wash depots. It operates fully automatically during pass-through, delivers maximum accuracy, and relieves your staff. The Edge.Count app is the right choice when counting needs to happen directly at the point of sale – for example, by the truck driver during delivery or pickup. With the app, you take a photo and the AI counts – no fixed installation required. Both solutions can also be combined.
What distinguishes IFCO-Count from EPS-Count and ScanGate? +
IFCO-Count specializes in counting IFCO reusable containers with direct myIFCO Recollect integration. EPS-Count counts Euro Pool System crates (foldable containers). The ScanGate/Scantor focuses on SSCC detection and barcode scanning of pallets. Depending on the container type – IFCO, EPS, or pallets – the appropriate counting system is used. The systems can be combined as needed.
Ready to Rethink Your Supply Chains?
Discover our counting system for IFCO crates – together on the path to a circular economy!
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More solutions: SSCC Scanning with Scantor · EPS Crate Counting